How does laser cutting machine work?

When buyers look for cutting solutions, they often get confused. Many hear about laser machines but do not understand how they work. Wrong choices can lead to wasted money and delays.

A fiber laser cutting machine works by generating a high-power beam in doped fiber, focusing it through optics, and using assist gas to remove molten material. This delivers fast, clean, and precise cuts on many industrial materials.

Fiber laser technology can feel complex, but I will make it clear and simple. Let me show you why fiber lasers are different, what you must avoid, and what makes them better for real production.

fiber laser cutting machine working process
fiber laser cutting

How does laser machining work?

Many buyers see lasers as magic. I know because I once felt the same. Without clear knowledge, it is easy to trust the wrong supplier and end up with poor performance.

Laser machining works by generating a focused light beam inside a doped fiber, often ytterbium. The beam is guided by fiber optics and focused with lenses. Assist gases like nitrogen or oxygen blow away molten material, leaving smooth, precise edges.

Step by Step Process

Laser machining is a chain of simple steps:

  1. Beam Generation – Diodes pump light into doped fiber, producing the laser.
  2. Beam Delivery – Fiber optics carry the beam to the cutting head.
  3. Beam Focusing – Lenses focus the energy into a tiny spot.
  4. Material Interaction – Focused light melts the material.
  5. Assist Gas – Gas blows away molten metal, ensuring clean cuts.

Comparison With CO₂ Lasers

Aspect CO₂ Laser1 Fiber Laser2
Speed Slower 2–3x faster
Maintenance High Low
Cutting Quality Rougher edges Smooth edges
Power Efficiency Lower Higher

I once worked with a client frustrated by rough edges and slow speed on his CO₂ machine. When he switched to a fiber laser, cutting time dropped by half. His production line never looked the same again.

fiber laser cutting beam principle
laser beam process

What must you never try and cut on the laser cutters?

Not every material is safe for lasers. I have seen buyers learn this the hard way, damaging machines or creating toxic fumes.

You must never cut PVC, polycarbonate, fiberglass, or materials with chlorine on laser cutters. These release harmful gases, damage optics, and risk operator safety.

Why Some Materials Are Dangerous

Some plastics release chlorine, which corrodes lenses and optics. Others produce toxic fumes that harm operators.

Common Unsafe Materials

Material Risk Factor
PVC Chlorine gas, machine damage3
Polycarbonate Melts, burns, poor quality
Fiberglass Releases harmful fibers4
Coated Metals Damages optics, toxic coatings

Lessons from Real Use

A distributor once tried to cut PVC signs. Within weeks, his machine optics were ruined. The repair cost almost matched the price of a new cutter. Safety and machine life depend on knowing what not to cut.

unsafe materials for laser cutting
unsafe laser cutting

What is better than laser cutting?

Many ask me this when they look at other methods. I know the doubt well, because in procurement we must always compare options.

For most industrial needs, fiber laser cutting is better than plasma, waterjet, or mechanical cutting. It offers higher speed, lower maintenance, and cleaner edges. However, for very thick or special materials, waterjet or plasma may still be useful.

Comparison With Other Methods

Method Strength Weakness
Plasma Cutting Good for thick metals Rough edges, high heat zone
Waterjet5 Can cut any material Slow, costly, high upkeep
Mechanical Simple and low cost Tool wear, low precision
Fiber Laser6 Fast, precise, low maintenance Limited with very thick plates

Why Fiber Laser Wins

Fiber lasers combine speed, accuracy, and efficiency. They require less maintenance and produce better finishes. For industries like automotive or electronics, this difference saves time and builds trust with clients.

I once compared fiber laser with waterjet at a client site. The waterjet could cut thick composites, but it was messy, slow, and expensive. For steel and aluminum, the fiber laser was unbeatable.

laser vs other cutting methods
laser vs cutting

Can I laser cut stainless steel?

Many industrial buyers ask this because stainless steel is widely used. I remember a distributor who needed flawless edges for food-grade equipment. He was not sure if fiber lasers could do it.

Yes, you can cut stainless steel with fiber lasers. The machine produces smooth, burr-free edges with high precision. Using nitrogen assist gas prevents oxidation, keeping the cut surface clean and ready for sensitive applications.

Why Fiber Lasers Excel on Stainless Steel

  • Precision7 – Clean edges without post-processing.
  • Speed – Faster than CO₂ or mechanical methods.
  • Surface Quality8 – With nitrogen, no oxide layer forms.

Thickness Capabilities

Power (Watt) Max Stainless Thickness
1000W Up to 3mm
2000W Up to 6mm
6000W 20mm+

Real Example

That distributor I worked with was amazed. His stainless steel jobs became twice as fast, and every cut looked flawless. No more grinding, no more rejects. This single change improved his output and profit margin overnight.

fiber laser cutting stainless steel
cutting stainless steel

Conclusion

Fiber laser cutting9 is not just a tool—it is a game changer for modern industry. It works by focusing a high-power beam with assist gas for precise, clean cuts. It avoids unsafe materials, beats many older methods, and handles stainless steel with ease. At Kirin Laser, we build machines that give distributors and manufacturers speed, quality, and long-term value. For anyone seeking reliability, fiber lasers are the right choice.


  1. Learn about CO₂ Lasers and their limitations compared to newer technologies for better decision-making in laser machining. 

  2. Explore the benefits of Fiber Lasers, including speed and cutting quality, to enhance your machining processes. 

  3. Understanding the risks of chlorine gas and machine damage can help you make safer choices in material handling. 

  4. Exploring the dangers of harmful fibers can enhance your awareness of safety measures when working with fiberglass. 

  5. Learn about the limitations of Waterjet cutting to see how it compares with more efficient methods like Fiber Laser. 

  6. Explore this link to understand why Fiber Lasers are preferred for their speed and precision in various industries. 

  7. Explore how precision cutting with fiber lasers can enhance your manufacturing process and reduce waste. 

  8. Learn about the role of nitrogen in achieving superior surface quality in laser cutting, ensuring better results. 

  9. Find the best laser cutting machine and laser cutting solutions from Kirin Laser, clicking thsi link t oget all your needs for your applications.  

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Mark at Kirin Laser

Hey! I’m the author of this post. With over 16 years in the laser machinery field, we’ve supported businesses in 28 countries, partnering with 280+ clients to deliver bespoke laser solutions.  Contact us for a free quote and discover how our tailor-made, cost-effective solutions can elevate your business. 

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